Brass PPR Inserts

Brass PPR Inserts Manufacturer in India
ISO 9001:2015 RoHS / REACH DIN 16962 / EN 12165

Brass PPR Inserts Manufacturer & Exporter

Precious Metal Industries (PMI) is an established global manufacturer and exporter of high-precision Brass PPR Inserts engineered specifically for Polypropylene Random Copolymer (PPR-80 and PPR-100) pipe fitting networks. Designed for heavy-duty hot and cold water plumbing, radiant hydronic heating, and chemical conveyance systems, our brass inserts ensure an uncompromising, leak-proof transition between plastic PPR piping and metallic valves, faucets, or threaded fittings.

Operating from our 80,000 sq. ft. modern manufacturing facility in Jamnagar, Gujarat, we utilize high-speed multi-spindle automatic lathes and precision CNC turning centers. Every PPR insert is manufactured from premium extruded brass rods conforming to CW617N (EN 12165), CW614N (EN 12164), and lead-free ECO brass alloys (CuZn39Pb0.2 / C27450). Our deep diamond knurling, helical cross-ribs, and engineered anchoring collars provide exceptional torque retention and pull-out resistance during socket heat fusion and continuous operational pressure cycles up to 25 bar (PN25).

High Mechanical Locking

Specially designed undercut collars and aggressive diamond knurling prevent rotational slippage and axial dislocation under intense cyclic pressure.

Potable Water Safe

Compliant with NSF/ANSI 61 and European drinking water directives, offering dezincification resistance (DZR) and zero toxic leaching.

Technical Specifications of Brass PPR Inserts

Our brass inserts for PPR pipe fittings are manufactured according to international DIN 16962 and ISO 15874 standards with strict optical micrometer tolerances (+/- 0.01 mm):

Parameter Standard Specification Custom Options Available
Nominal Sizes 1/2", 3/4", 1", 1-1/4", 1-1/2", 2" (DN20, DN25, DN32, DN40, DN50, DN63) Custom sizes up to 4" (DN110) per engineering drawings
Thread Types Female Thread (Parallel BSPP - ISO 228), Male Thread (Tapered BSPT - ISO 7, NPT - ANSI B1.20.1) Metric ISO threads (M14 to M64), UNC/UNF Unified National threads
Material Grades CW617N (CuZn40Pb2), CW614N (CuZn39Pb3), C36000 Free-Cutting Brass, C37700 Forging Brass Lead-Free Brass (<0.1% Pb), DZR Brass (CW602N), DHP Copper alloys
Knurling Profiles Heavy Diamond Knurl, Straight Longitudinal Ribs, Reverse Helical Grooves Custom knurl pitch, multi-step undercut collars, double hex flanges
Surface Finish Natural Brass Cleaned & Passivated, Nickel Plated (2 to 5 microns), Chrome Plated Tin plating, electro-polishing, ultrasonic degreasing
Operating Pressure PN16, PN20, PN25 (burst testing exceeds 40 bar) High-pressure specialized industrial grades
Tolerances Precision CNC Turned to ±0.01 mm on critical seating dimensions 100% Go / No-Go plug gauge verified thread profiles

Applications of Brass PPR Pipe Fitting Inserts

Potable Water Plumbing

Hot and cold residential & commercial water distribution lines requiring non-toxic, long-life metallic threads.

Hydronic Heating Systems

Underfloor radiant heating, radiator manifolds, and solar thermal loops with high thermal expansion stability.

HVAC & Chilled Water

Central air conditioning condenser lines, fan coil transitions, and district cooling distribution.

Industrial Compressed Air

Compressed air networks and aggressive chemical transport lines demanding corrosion-proof integrity.

Brass PPR Insert Product Gallery

Brass PPR Inserts Type 2
Female Threaded PPR Insert
Brass PPR Inserts Type 3
Male Threaded PPR Insert
Brass PPR Inserts Type 4
Deep Ribbed Collar PPR Insert
Brass PPR Inserts Type 5
Heavy Duty Hexagonal PPR Insert

Have Custom PPR Insert Drawings?

Submit your 2D PDF or 3D STEP/IGES CAD drawings for rapid DFM analysis, tolerance feasibility, and factory quotation within 24 hours.

Submit CAD Drawing
Got Questions?

Frequently Asked Questions – Brass PPR Inserts

1 What brass alloys are best suited for PPR pipe injection moulding?

We primarily manufacture PPR inserts from European standard CW617N (CuZn40Pb2) and CW614N (CuZn39Pb3) brass alloys, which provide superior mechanical strength and thermal expansion compatibility with polypropylene. For potable drinking water applications requiring stringent health compliance (NSF/ANSI 61 and European 4MS guidelines), we also supply lead-free ECO brass alloys containing less than 0.1% lead.

2 How do your inserts prevent water leakage and rotational loosening in PPR fittings?
3 Can you manufacture custom dimensions and special threads from our CAD drawings?
4 What is the minimum order quantity (MOQ) and lead time for export shipments?

Need custom PPR insert knurling, technical drawings, or volume export pricing? Contact our senior engineering team directly for prompt technical assistance and prototype samples.